A Complete Detailed Guide to an Electrostatic Oil Purifier
Lubricating oils keep our world moving smoothly and efficiently. Imagine a world without lubricating oils. Cars, trucks, planes, and countless machines would stop due to friction. This would cripple transportation, manufacturing, and countless other industries. However, lubricating oil is prone to contamination that can affect machinery’s performance. The oil needs regular cleaning to keep machines working and prolong its life. This is where an electrostatic oil purifier comes into the picture.
What are electrostatic oil purifiers? How do they work? What are its benefits? Where to buy them? These are the common questions that will be answered in this article. So, let’s dive deep and explore all about an electrostatic oil purifier.
Get to Know an Electrostatic Oil Purifier
To put it in simple words, an electrostatic oil purifier is a device that uses electricity to remove contaminants from the oil. It is fitted with a high-tech filter that can clean oil more thoroughly than traditional methods. It is effective against common contaminants like wear particles, oxidation products, water ingress, dirt, dust, soot, and carbon.
The working principle of electrostatic oil purifiers is simple. It uses electric fields to charge particles in the oil. These charged particles are then attracted to oppositely charged plates in the purifier. As the charged particles migrate towards the collector plates, they get deposited on them. This effectively removes the contaminants from the oil, leaving it cleaner.
Unlike traditional purifiers that rely on size exclusion, an electrostatic oil purifier can remove sub-micron-level contaminants.
Common Applications of an Electrostatic Oil Purifier
An electrostatic oil purifier is used in multiple industries, like:
- Industrial machinery
Lubricating and hydraulic oils in industrial equipment benefit from extended lifespans and improved performance thanks to cleaner oils.
- Manufacturing
Electrostatic purification is used to clean oils in transformers, turbines, and other machinery used in manufacturing processes.
- Power generation
Keeping transformer oil clean is crucial for efficient power generation, and electrostatic oil purifiers are a valuable tool for this purpose.
- Transportation
Oil used in vehicles and other transportation equipment can be cleaned and reused for longer periods of time with the help of an electrostatic oil purifier.
Are There Types of Electrostatic Oil Purifiers?
Yes, an electrostatic oil purifier can be portable or stationary, depending on the industrial requirement. A portable electrostatic oil purifier is a small unit designed for on-site oil cleaning in various applications. They are beneficial for regular maintenance and can be easily moved around.
On the other hand, industrial electrostatic oil purifiers are large and permanent installations that are used for continuous oil purification in large industrial settings. These have a higher capacity and can handle larger volumes of oil.
What is the Need for an Electrostatic Oil Purifier?
The need for an electrostatic oil purifier is felt for several reasons. The lubricating oil needs to be replaced as it gets dirty over time. This contamination can lead to many problems with the machinery. Dirt and debris cause wear and tear. Contaminants can increase friction, which makes machines less efficient and requires more energy to operate. Further, over time, sludge and varnish can clog filters, reducing the effectiveness of lubrication. In severe cases, contamination can lead to breakdowns and equipment failures.
An electrostatic oil purifier helps solve these issues. The following are the multiple benefits of electrostatic purifiers:
- Extended oil life
One of the most significant advantages is the extended oil lifespan. By removing contaminants like dirt, wear particles, and oxidation products, electrostatic purifiers keep the oil cleaner for longer. This further leads to fewer oil changes and reduces the costs associated with purchasing new oil and disposing of used oil.
- Improved machine performance
Cleaner oil leads to smoother operation of machinery. Reduced friction means improved efficiency, lower energy consumption, and better overall machine performance. This results in increased productivity and output.
- Reduced downtime
By preventing wear and tear and maintaining oil quality, an electrostatic oil purifier helps prevent breakdowns and equipment failures. This leads to less downtime for repairs and maintenance, keeping your operation running smoothly.
- Environmental advantages
Less frequent oil changes mean less waste oil to dispose of. This way, you can reduce the environmental impact of your business.
Electrostatic Oil Purifier by Hypureoil
There are multiple companies that offer electrostatic oil purifiers. However, Hypureoil stands out among them. We are experts in building oil purifiers that are effective in reducing oil contaminants completely. Here are some of the distinct features of our electrostatic oil purifier:
- Our oil purifiers specialise in removing minute contaminants besides standard ones, like wear particles and oxidation products.
- Hypureoil’s oil purifiers have unique design features that make them easier to use, maintain, or integrate into existing systems.
- Our electrostatic oil purifiers boast a higher efficiency rate in removing contaminants compared to competitors. This leads to a longer lifespan for the oil.
- Hypureoil also offers a wider range of customisation options for its purifiers. This allows for tailoring the purification process to specific oil types, equipment requirements, or flow rates.
- Lastly, our electrostatic oil purifiers are built with high-quality materials, making them durable and perfect for use in the long run.
Get Your Oil Clean; Connect With Hypureoil
An electrostatic oil purifier has become indispensable for many industries. Not only do they clean lubricating oil, but also extend its lifespan. This further leads to increased efficiency and performance of the machinery. Hypureoil has electrostatic oil purifiers for different industries. Connect with us to learn more about our oil purifiers. Give us a call or email and let our experts guide you on our electrostatic oil purifiers.
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